Associate Research Scientist · Division of Engineering · NYU Abu Dhabi

Shahadat Hussain, PhD

Materials scientist working at the boundary of what can be designed and what a laser can actually build — architected TPMS metamaterials, NiTi shape memory alloys, and the process-structure-property chain that connects them.

Based in Abu Dhabi, UAE 509 citations · h-index 10 ORCID 0000-0002-4355-2169

About

Ten years in the space between a CAD file and a finished alloy.

I'm an Associate Research Scientist in the Division of Engineering at New York University Abu Dhabi, where my work centers on architected metamaterials — mathematically defined Triply Periodic Minimal Surface (TPMS) lattices such as Gyroid, Schwarz Primitive, and Diamond topologies — built through additive manufacturing and pushed toward real structural and biomedical use.

A large part of that work lives inside Nitinol (NiTi) shape memory alloys: understanding how Laser Powder Bed Fusion parameters — laser power, scan speed, energy density — reshape the microstructure and phase transformation behavior of a lattice as it's printed, layer by layer. I hold a PhD in Materials Science and Technology from the Academy of Scientific and Innovative Research (AcSIR) at CSIR-AMPRI, Bhopal, and a BE in Mechanical Engineering from UIT-RGPV, also in Bhopal.

Before NYU Abu Dhabi, I spent four years as a Postdoctoral Fellow at Khalifa University, and earlier, as a Project Fellow at CSIR-AMPRI working on copper-based shape memory alloys via vacuum induction melting. Across that decade the throughline has stayed the same: computational design, additive manufacturing, and experimental characterization, increasingly tied together with Python and machine learning to predict how a material will actually behave before it's printed.

Fellowships & Awards

  • GATE-CSIR Senior Research Fellowship
  • GATE-CSIR Junior Research Fellowship

Researcher Identifiers

ResearcherIDI-3091-2017
Google ScholartQNSWaAAAAAJ
ResearchGateShahadat-Hussain

Research Focus

Three problems, one process-structure-property chain.

Everything below feeds the same question: how do design decisions and print parameters end up encoded in a material's final microstructure?

TPMS Metamaterials

Designing Gyroid, Schwarz Primitive, and Diamond lattices with tunable stiffness and energy absorption — architected structures whose mechanical response comes from geometry, not chemistry.

NiTi Shape Memory Alloys

Investigating how LPBF process parameters govern phase transformation behavior — the martensite-to-austenite switch that lets a printed lattice "remember" its shape — and where that transformation goes wrong.

Materials Informatics

Building Python and ML pipelines — SEM image segmentation, DSC transformation-temperature extraction, process-property correlation models — to turn characterization data into predictive tools.

Publications

Peer-reviewed record.

509 citations · h-index 10 — full list on Google Scholar.

2026

Do chopped fibers matter? Process–structure–property relationships and thermal annealing effects in fiber-reinforced TPMS lattices

Progress in Additive Manufacturing — with Haris Mehraj, Mohamed Moustafa & Nikolaos Karathanasopoulos

Studies the effect of carbon fiber reinforced composite and annealing on mechanical properties of TPMS gyroid cubes.

doi.org/10.1007/s40964-026-01791-9
2024

Phase Transformation Behavior of NiTi Triply Periodic Minimal Surface Lattices Fabricated by Laser Powder Bed Fusion

Journal of Materials Engineering and Performance — with Ali N. Alagha, Wael Zaki

Examines how LPBF processing shapes the martensite/austenite transformation behavior of printed NiTi TPMS lattices.

doi.org/10.1007/s11665-024-09162-7
2023

Microstructural and surface analysis of NiTi TPMS lattice sections fabricated by laser powder bed fusion

Journal of Manufacturing Processes, Vol. 102, pp. 375–386 — with Ali N. Alagha, Gregory N. Haidemenopoulos, Wael Zaki

Maps Ni evaporation and oxide/Ti-rich phase formation across Primitive and Gyroid topologies as a function of LPBF parameters.

doi.org/10.1016/j.jmapro.2023.07.055
2022

Imperfections Formation in Thin Layers of NiTi Triply Periodic Minimal Surface Lattices Fabricated Using Laser Powder Bed Fusion

Materials, 15(22), 7950 — with Ali N. Alagha, Wael Zaki

Characterizes balling and intergranular cracking in Schwarz-P NiTi layers across relative densities and scan strategies.

doi.org/10.3390/ma15227950
2022

Inhomogeneous Microstructure due to Non-Uniform Solidification Rate in NiTi TPMS Structures Fabricated via LPBF

ASME IMECE 2022, Columbus, Ohio

Links TPMS geometry to melt-pool dynamics and resulting solidification-driven microstructural variation.

ASME Digital Collection →
2019

Designed polycrystalline ultra-high ductile boron doped Cu-Al-Ni based shape memory alloy

Applied Innovative Research, 1, pp. 29–37 — with Abhishek Pandey, Rupa Dasgupta

Doctoral-era work on boron-doped Cu-Al-Ni alloys, part of the AcSIR/CSIR-AMPRI PhD research program.

2017

Study of effect of Fe, Cr and Ti on the martensite phase formation in Cu-12.5wt%Al-5wt%Mn SMA

Advanced Materials Proceedings, 2(1), 22–25 — with Ashish Kumar Jain, M.A. Ansari, Abhishek Pandey, Rupa Dasgupta

doi.org/10.5185/amp.2017/106

Capabilities

Equipment and standards.

Hands-on operation, not just specification — from powder bed to fracture surface.

Metal AM · LPBF/SLM

  • EOS M400 — NiTi, stainless steel, Ti alloysISO/ASTM 52904

Polymer & Composite AM

  • Raise3D Pro3 Plus HS / Pro2 Plus / Forge1
  • Stratasys F370 (FDM), J850 (PolyJet)ISO/ASTM 52903-1
  • Ultimaker S1, Formlabs Form 3 (SLA), Bambu Lab X1 Carbon

Materials Characterization

  • JEOL 7610F / FEI Nova NanoSEM / Quanta 3D FIB-SEMSEM
  • Bruker D2 Phasor, Rigaku MiniFlex IIXRD
  • Setaram, Mettler Toledo DSC 1DSC
  • Bruker Q4 TasmanOES

Mechanical Testing

  • Instron 5969, 50 kN (tensile/compression)ASTM E8, D638
  • Instron 8872, 25 kN (NiTi fatigue)ASTM E606, ISO 12106
  • MTS 100 kN (compression, 4-pt bending)ASTM E9, E290
  • SMA phase characterizationASTM F2004, F2082

Selected Projects

From lattice design to physical part.

Metamaterial Lattice Design

Computational generation of Gyroid, Schwarz-P, and Diamond TPMS unit cells with tunable relative density for structural and damping applications.

Design for Additive Manufacturing

Process-aware redesign of parts for metal LPBF — support strategy, orientation, and geometry adjustments to reduce residual stress and cracking.

Data-Driven Material Prediction

ML models trained on mechanical-test and DSC data to predict phase-transformation temperatures and structural performance ahead of physical testing.

Interpenetrating Phase Composites

3D-printed TPMS lattices impregnated with resin to create multiphase architected composites with enhanced damping and structural performance.

Credentials

Micro-credentials & certifications.

Arizona State University — Additive Manufacturing Specialization IBM — Data Science Professional Certificate Stanford / DeepLearning.AI — Machine Learning Specialization DeepLearning.AI — Deep Learning Specialization (in progress) MathWorks — Image Processing for Science & Engineering MathWorks — Practical Data Science with MATLAB Google — Google AI Essentials University of Michigan — Python for Everybody